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Splicing Machines – An Overview Of the Machine And Its Technique

Splicing Machines – An Overview Of the Machine And Its Technique


Have you heard of Splicing machines? These are machines that are highly common in the telecommunication industry. The communication mediums are evolving, and the use of optical fiber is growing at a rapid pace. The splicing machine helps in establishing a proper connection between two fiber cables. In fact, it can also join more than two fibers in a telecom network. The integrating machine is essential for establishing a fiber network. One can also utilize the splicing machines while altering or expanding a network. 


The machines use different ways of splicing. The function of the different types of splicing makes it suitable for distinct requirements. Finding the best splicing unit is crucial, and having in-depth knowledge about the techniques is also essential if you belong to this field. 


Splicing of optical fibers


The splicing of optical fiber involves the union of multiple fiber cables. The established connection is permanent, and the technique is also called termination of fiber cables. It is a preferred technique for cables of 48 fiber or 12 fiber. The fiber cables get interconnected or integrated into a unit and run with a single terminal. The buried part of the optical fiber can again get restored and is an integral part of the optical communication network. Splicing is a crucial step to establish a long-distance connection for telecommunication. 


Mechanical splicing – Understanding it right.


Mechanical splicing is a simple technique of uniting fiber cables. It does not necessitate a fusion splicer. Instead, one uses an index matching fluid for connecting and aligning multiple junctures. The fluid helps hold the single and multiple fiber cables and assembling them to form an integrated unit with high precision. The loss of signal or light in this fluid-based union is low. The loss is less than unit decibel, but it generated high back-reflection. 


Benefits of Mechanical splicing


Mechanical splicing is a convenient solution to many and does not need too many elements to integrate the connections. The optical signal passing through the united part does not encounter obstructions. It helps in reducing the loss of signal and ensures an efficiently assembled part. The loss of optical signal is less than 0.3dB, which is lower than other techniques of splicing. The repairing convenience of the parts makes mechanical splicing an excellent choice for many. 


Fusion splicing – Understanding it right.


Fusion splicing is a direct approach to uniting the ends of the fiber lines. In fusion splicing the connection is permanent, and the cores of the cables get integrated. The fiber cable cored get system integrated through electrical connection or thermal application. An electrical device helps in fusion splicing. And it is currently the most-used splicing technique. A fusion splicer or splicing machine is essential to carry out fusion splicing. 


The splicing machine uses an electric arc to integrate the fiber cable, and produces a precise connection. The produced heat generates a transparent and consistent connection that is non-reflective. It is a new-age technique and a highly useful process for long telecommunication systems and networks. 


Benefits of Fusion splicing


Many benefits of fusion or electrically enhanced splicing are there, making it a superior choice. Industrial applications and large network applications require such electrically charged. The communication setup in a fiber optical network needs an electric transmitter, signal relaying juncture, and stable receiving and transmitting resources. So, one can understand that the union of the fiber cables holds great importance in the functionality of the network and signal transmission. 


With fusion splicing and the application of splicing machines the loss of signal has become easy to reduce. The precise connection established with the electric arc of the splicing machines leaves no scope for back-reflection. Thus, insertion loss is no longer an issue with fusion splicing through the new-age splicing machines. 


Fusion splicing allows a stable union in the network for the welding techniques. The loss value is less than 0.1dB in multimode and single-mode splicing of optical fiber cables. One can get a sturdy and reliable junction with the splicing machine application.  


Who can use the splicing machines?


A fiber optical network is not a static establishment as it needs expansion and alteration. Also, in an extensive telecom network, uniting the cables is a crucial task, in which the splicing machines are indispensable. ELV or extra low voltage system is the technique highly used in the construction industry. Splicing machines are also part of this industry for the ease of welding and connection establishment.


Closing note - Few things to check during the selection


Now that you have an overall idea about splicing techniques and the machines, it is time to get the splicing machine for your industrial needs. But how do you select it? Several qualities of the splicing machine make it appropriate for the fiber cable. Recognize the crucial aspects like fiber cores, alignment, precision, operating medium, etc. You can connect to a reliable brand or supplier of the splicing machine to get the best one or seek guidance to order the correct one for your need.